8 Dimensions of Total Customization for Your Aluminium Zipper Pouches
From bag style and dimensions to zipper type and special attachments — every element is under your control. Here’s how we tailor your custom aluminium foil zip lock pouch.
- Stand Up Pouch
- Flat Bottom (Box)
- Side Gusset
- 3-Side Seal
- 4-Side Seal
- Shaped / Spouted
- Width: 5cm – 60cm
- Height: 8cm – 80cm
- Bottom Gusset: 0 – 20cm
- Thickness: 50 – 180 µm
- Custom volume capacity
- PET / AL / PE (standard)
- Kraft Paper / AL / PE
- PET / AL / NY / PE (heavy duty)
- Clear High-Barrier PET/PE
- Anti-static / ESD films
- Compostable PLA laminates
- Standard resealable zipper
- Child-resistant zipper
- Double-track zipper
- Velcro / hook-loop
- Press-to-close (non-zipper)
- Tear notch / laser score
- Up to 11-color gravure
- HD digital for low MOQ
- Matte / Glossy / Soft-touch
- Spot UV / Hot stamping
- Registered matte / Spot gloss
- Pantone color matching
- Degassing valve (aroma lock)
- Clear window (product view)
- Hang hole / Euroslot
- Handle / Carry slot
- Spout & cap
- Tear notch / Rounded corners
- Digital print: 1,000 pcs
- Gravure print: 10,000 pcs
- Sample run: 100–500 pcs
- Bulk 50,000+ pcs welcome
- Competitive tier pricing
- Sample: 3–5 working days
- Digital print: 7–10 days
- Gravure bulk: 12–18 days
- Sea / Air / Express
- Door-to-door available
Popular Aluminium Zipper Pouch Styles You Can Customize
Choose a starting point, then we adjust every dimension, layer, and detail to fit your product perfectly.
🏆 Stand Up Zipper Pouch
The versatile classic. Resealable, stable on shelf, suitable for coffee, snacks, powders, and supplements. Available with any zipper type and up to 11-color printing.
📦 Flat Bottom (Box) Pouch
Premium 5-panel design with huge branding real estate. Flat stable base, ideal for premium dry foods, pet treats, and gift packaging. Hang hole and valve ready.
📐 Side Gusset Pouch
Expands to hold bulk products while maintaining a slim profile. Perfect for large-volume coffee, bulk powders, and pet food. Reinforced seals for heavy weight.
👜 3-Side Seal Sachet
Economical format for single-serve samples, trial packs, or small portions. Tear notch, digital printing friendly with low MOQ, fast turnaround.
Your Path to a Perfectly Tailored Aluminium Zipper Pouch
From your idea to the final shipment, our proven 5-step process ensures every detail is exactly as you envisioned.
Specification Inquiry
You share your product details, desired bag style, size, material, and any artwork.
Design & Quote
Our engineers propose the optimal laminate structure and provide a detailed quotation.
Digital Mockup & Sample
We create a digital proof for your approval, then produce physical samples within 5 days.
Mass Production
After sample sign-off, we run full production with inline QC and final AQL inspection.
Global Delivery
We pack flat or in cartons and ship via your preferred method — on time, every time.
Common Questions About Custom Aluminium Zipper Pouches
Absolutely. Width, height, bottom gusset, and material thickness are all made to your specifications. Whether you need a slim stick-pack or a large 5kg bulk pouch, we build the exact size you require.
For digital printing, MOQ starts at 1,000 pieces. For gravure printing (the best quality and cost-effectiveness for larger volumes), MOQ is 10,000 pieces. We also offer a small sample run of 100–500 pcs for test marketing.
Yes, our in-house design team can help refine your artwork to ensure it prints perfectly with our gravure or digital presses. We check for bleed, color separation, and font compatibility at no extra charge.
Definitely. We frequently combine clear windows with resealable zippers, degassing valves, and hang holes. Our laminating technology ensures a perfect seal around all attachments.
Describe Your Ideal Aluminium Zipper Pouch — We'll Make It Real
Use the form below to tell us about your custom requirements. Jason and the engineering team will respond within 12 hours with a feasibility assessment and quote.